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超声机床系列
时间:2021-07-30 来源:

超声机床系列

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 HK系列超声加工中心

谐振频率:25kHz 振幅:8-11um

Resonant frequency: 25kHz

Amplitude: 8-11um

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超声加工中心对卫星主镜的加工(70%碳化硅)

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超声铣削加工完成的卫星焦面板支撑架










(高体分金属基复合材料)


HK系列超声加工中心     HK Series Ultrasonic Machining Center

HK系列超声加工中心,完成了天宫一号上的卫星主镜和照相机框架的加工,解决了体积分数70%的金属基颗粒增强复合材料加工的难题。

HK series of ultrasonic machining center, completed the Temple on the 1st of the satellite primary mirror and camera frame processing, to solve the volume fraction of 70% of the metal-based particles to enhance the processing of composite materials problems.




          

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 单轴立式精密高效旋转超声珩磨系列机床


单轴立式精密高效旋转超声珩磨系列机床

Single shaft vertical precision rotary rotary ultrasonic honing machine

其声学系统采用局部共振理论设计(碳刷结构),新型结构比现有结构声能损失减少30%,加工效率比普通珩磨提高4倍,为硬脆材料套类零件的精密高效延性加工提供了一种高效装备。

The acoustic system is designed with local resonant theory (carbon brush structure). The new structure is reduced by 30% compared with the existing structure. The machining efficiency is 4 times higher than that of ordinary honing, which provides the precision and efficient ductile work for hard and brittle materials. A highly efficient equipment.






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五轴超声研磨抛光机床

 

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大型龙门式超声铣削中心

主要解决大型零部件的高效率重切削技术与装备难题。

Mainly to solve large-scale high-efficiency heavy cutting technology and equipment problems.

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超声曲面磨削抛光机床

Ultrasonic surface grinding and polishing machine

砂轮直径Φ150mm

Grinding wheel diameter Φ150mm





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印刷电路板微孔超声振动钻削机床

印刷电路板微孔超声振动钻削机

Printed circuit board microporous ultrasonic vibration drilling machine

声学弹簧夹头夹紧刀具一维振动

刀具直径Φ0.3-Φ2mm 谐振频率25KHz,振幅6-12μm

Acoustic spring chuck clamping tool One-dimensional vibration

Tool diameter Φ0.3-Φ2mm resonant frequency 25KHz, amplitude 6-12μm





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齿轮轮齿超声磨削机床(长轴系列)          齿轮轮齿超声磨削机床(短轴系列)


齿轮轮齿超声磨削机床

Gear tooth tooth ultrasonic grinding machine

CBN砂轮:Ø200mm 振动参数:频率35kHz振幅6-12μm功率350w

Hard CBN wheel: Ø200mm vibration parameters: frequency 35kHz amplitude 12μm power 350w

机床行程(x.y.z)(mm):500x400x230

主轴端到工作台最小距离(mm):50

主轴最高转速(r/min):30000

工作台面积(mm):500x400

工作台最大承重(kg):150

超声振动振幅:6-12μm

Machine travel (x.y.z) (mm): 500x400x230

Distance from spindle end to table (mm): 50

Spindle maximum speed (r / min): 30000

Table area (mm): 500x400

Worktable maximum load (kg): 150




   

加工弱刚度零件和薄壁零件,切削力非常要求小,此时需要采用2维以上超声复合加工技术与装备。

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超声超高速铣削设备

Ultrasonic ultrahigh speed milling machine


基于局部共振理论、标准声学工    具和零件(刀具弹簧夹头安装)的尺寸效应设计出可稳定工作36小时的复合声学系统。

振动参数:频率35kHz振幅6-10μm功率350w

Based on the local resonance    theory, the standard acoustics tools and parts (tool spring chuck mounting) size effect designed to stabilize the work of 36 hours of composite acoustic system.

Vibration parameters: frequency 35kHz amplitude 6-10μm power 350w.


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     纵扭超声振动系统及雾化效果

       Longitudinal and torsional ultrasonic vibration system and 

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超声立式纵扭复合振动加工机床

超声立式纵扭复合振动加工机床

Ultrasonic vertical longitudinal and torsional composite

 vibration machining center

机床行程(x.y.z)(mm):500x400x230

主轴端到工作台最小距离(mm):50

主轴最高转速(r/min):30000

工作台面积(mm):500x400

工作台最大承重(kg):150

纵向振动振幅:6-10μm

扭转振动振幅:4-8μm

Machine travel (x.y.z) (mm): 500x400x230

Distance from spindle end to table (mm): 50

Spindle maximum speed (r / min): 30000

Table area (mm): 500x400

Worktable maximum load (kg): 150

Longitudinal vibration amplitude: 6-10μm

Torsional vibration amplitude: 4-8μm




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四维超声振动加工陶瓷微细量块


四维超声振动加工陶瓷微细量块

  Four - dimensional ultrasonic vibration processing of ceramic micro - block

  四维超声振动加工陶瓷微细量块

  Cutting force is no vibration of the 1/32


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 不同类型的超声挤压装置

Different types of ultrasonic extrusion devices


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不同条件下的超声挤压试验

Ultrasonic extrusion test under different conditions

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超声挤压装置

ultrasonic extrusion devices


谐振频率:25kHz 35kHz 20kHz

振幅:16-28um





蜂窝材料超声切割机床

Honeycomb material ultrasonic cutting machine

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超声切割装备

  Ultrasonic cutting equipment

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NOMEX蜂窝复合材料

NOMEX honeycomb composites

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超声切割盘形刀装备

Ultrasonic cutting disc knife equipment

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超声切割匕首刀装备

Ultrasonic cutting dagger knife equipment


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